KGF Series Vial Liquid Filling and Stoppering Machine
KGF Series Vial Liquid Filling and Stoppering Machine
KGF Series Vial Liquid Filling and Stoppering Machine

KGF Series Vial Liquid Filling and Stoppering Machine

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  • One Year Warranty

    One Year Warranty

  • User Manual

    User Manual

  • One-to-one Video Chat Support

    One-to-one Video Chat Support

  • Install & Debug Video

    Install & Debug Video

  • Custom Package Solution

    Custom Package Solution

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Features & Benefits

Integrated functional design: Adopts linear tracking filling system, rotary type vacuum stoppering mechanism and capping system; equipped with ceramic pump to ensure high precision, efficiency and speed.

Intelligent mechatronic control: PLC control with mechanical and electrical integration; advanced intelligent electronic control technology and simple, intuitive man-machine interface for easy operation.

Enhanced safety & durability: Main driving system uses high-strength PU synchronous belt (remote segments) and large pushing wheel (near segments), improving safety factor and extending equipment service life.

Stable servo tracking: Servo motor for tracking, with speed consistent with bottle speed to prevent filling nozzle from touching container inner wall; quadratic polynomial curve return travel ensures no sudden velocity/acceleration changes, zero mechanical shock and stable operation.

High-precision servo filling: Breaks traditional cam swing lever mechanism; uses high-precision, small step angle servo motor with stable servo drive; converts motor shaft rotation to ceramic pump-required linear motion via pre-pressing ball screw nut pair; HMI allows setting different servo motor pulse values for different filling volumes and fine-tuning filling pump.

GMP-compliant & hygienic: Machine surfaces made of high-quality stainless steel; stainless steel laminar flow frame (round-shaped, smooth finish, no hygienic dead angles) around mainframe, ensuring stable operation in clean areas.

Error-free operation: Equipped with "no bottle no filling" and "no bottle no stoppering" functions to reduce waste and ensure operational accuracy.

Application

Mainly used for liquid filling, stoppering and capping of vials in the pharmaceutical industry.

Suitable for pharmaceutical products requiring high-precision, high-efficiency filling and stoppering, compatible with various vial specifications.

Ideal for clean area production lines complying with GMP requirements, meeting strict hygiene and precision standards for pharmaceutical vial packaging.

Specitications

ITEM

KGF4

KGF6

KGF8

KGF10

KGF12

KGF20

KGF24

Applicable Specification

ml

2-25(International schering bottles)

Number of filling heads

-

4

6

8

10

12

20

24

Production capacity

Bottle/min

120 (2ml)

180 (2ml)

200 (2ml)

300 (2ml)

400 (2ml)

500 (2ml)

650 (2ml)

Cleanness of laminar air

Class

100

Speed of vacuum pumping

m³/h

10

30

50

60

60

100

120

Power

kw

5

10

Power Supply

-

380V/50Hz

Weight

kg

2300

2500

4800

Overall dimensions

mm

3220*2540*2430

3399*3133*2430

3950*2600*2430

3300*5700*2430

Options

  • According to customer requirements, it can also be equipped with the following:
  • Control system of brands such as Siemens, Schneider, Allen Bradley, Mitsubishi and Delta;
  • Online particle counting, alarm system, recording and printing systems;
  • ORABS, CRABS, or aseptic isolator system.

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