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Features & Benefits
High-precision Filling: Equipped with SS316L stainless steel piston pump, ensuring accurate dosing and minimizing material waste for viscous and light liquids.
Compact & Stable Structure: Streamlined bottle conveying and space-saving compact design improve operational stability and production efficiency.
Anti-waste Function: Intelligent no-bottle-no-fill system effectively avoids liquid waste and reduces production loss.
Automatic Speed Regulation: Frequency conversion automatic speed adjustment adapts flexibly to different production capacity requirements.
Real-time Production Monitoring: Built-in counting and display system realizes real-time data monitoring for easy production management.
Integrated Sealing System: 12 rolling heads rolling sealer ensures smooth and stable capping and sealing performance.
All-in-one Automation: Completes bottle feeding, filling, capping and sealing in one integrated process to simplify production workflow.
GMP Compliant Design: Fully compliant with GMP standards, meeting strict sanitary requirements for pharmaceutical and health products.

Application
Applicable Materials: Suitable for precise filling of oral liquid and low-viscosity light liquids, including syrup, tonic, sauce, dressing and flavored syrup.
Applicable Industries: Widely used in pharmaceutical, healthcare, food and beverage industries for standardized bottled liquid filling and sealing production.
Specitications
| ITEM | FCM 4/1 | FCM 8/2 | ||||
| Number of Filling Heads | - | 4 heads | 8 heads | |||
| Number of Twisting Heads | - | Single head | Double heads | |||
| Range of Filling | ml | 20~1000 | ||||
| Range of Perfect | - | 20-100ml 50-250ml 100-500ml 200ml-1000ml | ||||
| Choice of Cover | - | Burglarproof cover,Screw cover,ROPP aluminum cover | ||||
| Production Capacity | bottles/hour | 2400~3000 | 3600~5000 | |||
| Measure Precision | % | ≤±1 | ||||
| Rate of Eligible | % | ≥99 | ||||
| Power | - | 220V 50/60Hz | ||||
| Total Power | kw | ≤1.2 | ≤2.2 | |||
| Air Pressure | mpa | 0.4~0.6 | ||||
| Weight | kg | 800 | 1000 | |||
| Overall Size | mm | 2000*1200*1600 | 2200*1200*1600 | |||
Process
This FCM liquid filling and capping line is a fully automated integrated packaging system. It completes continuous production from bottle sorting to product labeling with stable performance and easy maintenance. The simplified process flow is as follows:
Bottle Unscrambling Process (Bottle Unscrambler)
Disordered empty bottles are fed into the unscrambler. The machine automatically sorts and arranges bottles in an upright position, removing defective bottles and impurities. Qualified bottles are delivered to the next station via conveyor.
FCM Liquid Filling & Capping Machine
Sorted bottles are conveyed to the integrated machine. It performs high-precision quantitative liquid filling, followed by automatic cap feeding and screwing. Constant torque ensures tight and undamaged sealing for each bottle.
Automatic Measuring Cup Placing Machine
Sealed bottles are transferred to the cup placer. Driven by a vibrating feeder and manipulator, the machine accurately places measuring cups on preset positions of bottles to enhance packaging completeness.
Labeling Machine
Bottles with measuring cups enter the labeling machine. It realizes precise single-sided, double-sided or circumferential labeling with smooth adhesion. Finished products undergo inspection; qualified goods are sent for warehousing while defective ones are reworked.
Whole Line Auxiliary Process
Equipped with a synchronous control system, the whole line features adjustable speed and automatic alarm & stop functions for fault protection. It meets FCM food-grade standards, suitable for food, daily chemical and pharmaceutical liquid packaging.
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