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Features & Benefits
Integrated & Flexible Structure: Composed of QCL series vertical ultrasonic washing machine, ASMR series depyrogenation tunnel and AGF series vertical filling-sealing machine; the three units can operate either in a linked production line or independently, offering high operational flexibility.
Full-Automatic Multi-Procedure Processing: Automatically completes over 20 working procedures for 1-20ml ampoules, including ultrasonic bathing, WFI/recycled water washing, compressed air flushing, preheating, drying, sterilization, depyrogenation, cooling, gas purging (pre-& post-filling), filling, heating and sealing.
Intelligent & Stable Control System: Adopts PLC, frequency converter and HMI control technology; touch screen displays real-time running dynamics, water/air pressure, temperature, switch status and fault information; supports fault self-diagnosis, analysis and troubleshooting; equipped with automatic three-machine balancing control for smooth, reliable production.
High-Efficiency Ampoule Washing: Mechanical arms clamp 1-20ml ampoules; reciprocating tracking insertion nozzles deliver excellent washing effect with energy saving; anti-shake nozzle holder improves insertion accuracy and reduces nozzle breakage; separable water/air pipes and nozzles avoid cross contamination, complying with cGMP standards.
Stable & Low-Breakage Conveying: Buffer block before washing machine out-feed scroll protects parts and lowers ampoule breakage; imported integral synchronous belt with pushing block ensures stable ampoule transmission.
Advanced Depyrogenation Tunnel Performance: Hot air circulation heating for uniform temperature and energy saving; sudden power-off protection ensures safe operation; optional water cooling device, differential pressure automatic balancing system, PAO inspection ports (air pressure/velocity/dust particle), cooling section sterilization function (FDA preferred), ultrasonic & CIP cleaning for mesh belt, and all-round high-pressure water washing for chamber.
Reliable Filling & Sealing: Constant speed pushing wheel for ampoule in-feed reduces breakage rate; imported synchronous belt and turning gearbox feature low wear and stable running; sufficient gas purging stations guarantee one-time purging and filling quality; automatic locking device for nozzle holder and clamping stand; customizable pumps (ceramic/piston/peristaltic) and optional servo filling system based on product properties.
Patented & Compliance-Oriented Design: Developed with independent patented technologies, fully meeting pharmaceutical regulatory requirements and customer production demands.
Application
Mainly applied in the pharmaceutical industry for the integrated washing, drying, depyrogenation, filling and sealing production of 1-20ml glass ampoules.
Suitable for manufacturing sterile pharmaceutical liquid preparations, such as injection solutions, biological preparations and other pharmaceutical products requiring aseptic processing.
Ideal for pharmaceutical enterprises pursuing automated, stable and cGMP-compliant ampoule production lines, meeting high-standard sterile preparation production requirements.
Specitications
|
Product Model |
QCL100+ASMR620+AGF8/1-20 |
QCL100+ASMR620+AGF10/1-20 |
QCL120+ASMR620+AGF12/1-20 |
QCL120+ASMR620+AGF12/1-20 |
QCL160+ASMR620+AGF16/1-3 |
QCL160+ASMR620+AGF16/1-5 |
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Applicable specifications (ml) |
1-20 |
1-20 |
1-20 |
1-20 |
1-3 |
1-5 |
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(GB Standard Ampoule) |
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Capacity (pcs/h) |
1-2ml: 22,000 |
1-2ml: 24,000 |
1-2ml: 28,000-30,000 |
12,000-30,000 |
36,000-42,000 |
30,000-42,000 |
|
5ml: 16,000 |
5ml: 18,000 |
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10ml: 11,000 |
10ml: 15,000 |
5-10ml: 18,000-20,000 |
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20ml: 6,000 |
20ml: 8,000 |
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Clarity (%) |
>99 |
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Qualified Rate (%) |
>99 |
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Fresh Water Cosumption (m3/h) and Pressure (mpa) |
Consumption: 0.4-1.0 |
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Pressure: 0.2 |
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Purified Compressed Air Cosumption (m3/h) and Pressure (mpa) |
Consumption: 30-75 |
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Pressure: 0.15 |
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Sterilizing Temperature (°C) |
300-500 |
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Exhaust volume (m3/h) |
4,100 |
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Gas Fuel Consumption (m3/h) and Pressure (mpa) |
Consumption: 1.5-2.5 |
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Pressure: 0.2-0.3 |
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Oxygen Consumption (m3/h) and Pressure (mpa) |
Consumption: 1.2-2.5 |
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Pressure: 0.2-0.3 |
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Dimension (LxWxH) (mm) |
9,940 × 2,003 × 2,445 |
10,000 × 2,260 × 2,455 |
10,600 × 2,260 × 2,455 |
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Weight (kg) |
7,500 |
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Power capacity |
380V/50hz, 71kw |
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Options
According to customer requirements, it can also be equipped with the following:
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