ALXD Model Ampoule And Vial Injection Combo Washing-Drying-Filling- Closing Production Line

Modular Combo & Flexible Operation: Composed of QCL series vertical ultrasonic washing machine, ASMR series depyrogenation tunnel, KAGF series ampoule and vial filling machine, and KGL series capping machine; all four units can run in linkage or independently, offering high production flexibility.

Wide Applicability & Full-Automatic Processing: Suitable for 1-20ml ampoule injections and 2-30ml vial injections, automatically completing over 20 procedures including ultrasonic bathing, triple WFI/recycled water washing, triple compressed air flushing, exterior wall washing & air flushing, preheating, drying, sterilization, depyrogenation, cooling, pre/post-fill gas purging, filling, sealing, stoppering and capping.

High-Efficiency & Energy-Saving Washing: Mechanical arms clamp containers stably, compatible with 1-20ml ampoules and 2-30ml vials; water-gas spray nozzles adopt reciprocating tracking insertion washing for excellent cleaning effect and energy conservation. Anti-shake nozzle holder boosts insertion accuracy and reduces nozzle breakage; imported ceramic bushing for nozzle guide mouth ensures wear resistance.

Anti-Contamination & Stable Conveying: Fully separated water/gas pipes and spray nozzles eliminate cross contamination, meeting strict cGMP standards; imported integral synchronous belt with container pushing block guarantees stable, reliable container transmission.

Advanced Depyrogenation Tunnel Performance: Hot air circulation heating delivers uniform temperature and energy efficiency; sudden power-off protection ensures safe operation. Optional water cooling device (no indoor air consumption, lowers differential pressure imbalance risk) and differential pressure automatic balancing system (reduces high-temperature section deviation and room temperature rise issues).

GMP-Compliant & Easy Maintenance: Equipped with PAO inspection ports for air pressure, air velocity and dust particle detection; FDA-preferred cooling section sterilization function, optional ultrasonic & CIP cleaning for mesh belt, and all-round multi-angle high-pressure water washing for tunnel chamber.

Precise Filling & Versatile Closing: Supports ampoule filling, vial full-stoppering and half-stoppering; sufficient gas purging stations ensure one-off purging and complete pre/post-fill nitrogen purging; built with "no bottle no filling" and "no bottle no stoppering" functions to avoid waste. Optional servo filling system upgrades filling precision; PLC control realizes full automation.

High-Performance Overall Design: Result of years of R&D, featuring high capacity, fast production, high qualification rate, convenient maintenance/operation and low running costs, fully compliant with cGMP requirements.