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Features & Benefits
Adopts a modular design, allowing capacity expansion in the future by adding modules.
Uses German micro servo motors to drive the gate, with a response time of less than 20 ms for faster speed, lower noise, and more stable operation.
Adopts a rotary gate structure to avoid the risk of tablet breakage and chipping.
Adopts a fully enclosed structure with dust suction ports at the discharge channel, extending the continuous operating time of the counting head.
Uses a parallel negative-pressure pipeline for three-stage dust removal, improving dust-removal efficiency.
Adopts a visualized discharge channel design, making faults easy to detect and address promptly.
The moving parts of the gate drive are fully isolated from the product, extending the service life of the servo motor.
Simple structure and easy cleaning/maintenance; disassembly and reassembly time is reduced to 10 minutes, improving production efficiency.
The touch screen can be upgraded to a Windows industrial PC; after the upgrade it supports electronic batch records.
Optional cylinder status monitoring: an alarm is triggered when the gate cylinder operates abnormally, and non-conforming products are rejected.
Optional static precision weighing system performs tare weighing for each bottle. This system uses imported weighing modules with an accuracy of 0.01 g.
Optional AI fragment-detection system detects pharmaceutical defects.
The pneumatic modular counting machine can be upgraded to a servo modular counting machine by replacing the driver board.
Application
The Servo Counting Machine is a high-precision automatic counting and bottling unit for solid oral formulations. It counts and dispenses tablets, hard capsules, softgels, pills and small granular products into bottles, with a particle range of 3–22 mm.
Driven by servo control, it delivers smoother feeding, gentler product handling and flexible speed adjustment compared with conventional vibratory counters, minimizing chipping, scratching and static issues for coated tablets and fragile capsules. It supports stable high-throughput continuous production and adapts quickly to frequent recipe and bottle format changes.
It connects seamlessly with bottle unscramblers, turntables, cappers, desiccant inserters, labelers and coding machines. Widely adopted in pharmaceutical, nutraceutical, health food, confectionery and fine chemical industries. Ideal for GMP clean workshops with strict requirements on counting accuracy, production traceability and product protection.
Specitications
|
Vibrating pan |
Three-stage independent vibrating pans |
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Gate structure |
Servo-motor-driven rotary gate |
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Dust removal system |
Fully enclosed negative-pressure dust removal system |
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Negative-pressure airflow velocity |
30 m/s |
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Applicable materials |
Capsules, softgels, tablets, highly-powdery small plain tablets, small pellets, etc. |
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Bottle diameter / bottle height |
20–100 mm / 40–240 mm |
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Power supply |
Single-phase AC220V 50/60Hz |
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Air pressure |
0.55–0.75 MPa |
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