CM Modular Counting Machine
CM Modular Counting Machine
CM Modular Counting Machine
CM Modular Counting Machine
CM Modular Counting Machine

CM Modular Counting Machine

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  • One Year Warranty

    One Year Warranty

  • User Manual

    User Manual

  • One-to-one Video Chat Support

    One-to-one Video Chat Support

  • Install & Debug Video

    Install & Debug Video

  • Custom Package Solution

    Custom Package Solution

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Features & Benefits

This equipment is used for counting and filling various tablets, capsules, and pills, with a particle diameter range of 3–22 mm.

The counting head is independently developed and manufactured with proprietary intellectual property. It adopts a matrix structure with 4 emitting and 8 receiving groups, providing full coverage with no blind spots and 100% counting accuracy.

The counting head control board uses German Infineon microcontroller chips, offering powerful big-data processing capability.

Three-stage vibrating pans, each with an independent vibrator driven by a DC control system; the vibration frequency of each stage can be adjusted individually.

The material gate uses German Festo air cylinders to drive a linear gate, ensuring high speed and a filling accuracy of up to 99.99%.

Three bottling modes are available—normal mode, two-stage buffer mode, and zero-buffer mode—selectable according to different material conditions to improve bottling speed.

Adapts to bottle types of different heights; the overall machine height can be adjusted automatically.

Counting and filling can be performed in both static and vibratory discharge modes.

The touch screen can be upgraded to a Windows industrial PC; after the upgrade it supports electronic batch records.

Optional cylinder status monitoring: an alarm is triggered when the gate cylinder operates abnormally, and non-conforming products are rejected.

Optional static precision weighing system performs tare weighing for each bottle. This system uses imported weighing modules with an accuracy of 0.01 g.

Optional AI fragment-detection system detects pharmaceutical defects.

Can be upgraded to a servo modular counting machine by replacing the driver board.

Application

The Modular Counting Machine is an automatic granular counting unit for bottling lines. It accurately counts tablets, capsules, softgels, gummies and small granular products, then dispenses the pre-set quantity into empty bottles.

Adopting a modular design, it allows flexible configuration of counting heads to match different output requirements. It can be connected after unscramblers and paired with capping, desiccant inserting, labeling and bottle coding machines.

Widely used in pharmaceutical, nutraceutical, health food, confectionery and fine chemical industries. Suitable for multi-product, frequent batch changeover production.

The machine meets GMP standards for clean packaging workshops.

Specitications

Max. production speed

300 bottles/min

Applicable bottle types

Outer diameter (25–100 mm)

Applicable bottle height

45–200 mm

Power supply

AC220V 50/60Hz

Power

2.5 kW

Air pressure

0.5–0.7 MPa

Air consumption

100 L/min clean air

Weight

Approx. 660 kg

Options

  • Windows industrial PC upgrade, supporting electronic batch records (EBR)
  • Cylinder status monitoring system with abnormal gate alarm & non-conforming bottle rejection
  • Static precision weighing system with imported weighing module, accuracy up to 0.01g for tare weight verification
  • AI fragment & defect detection system for pharmaceutical tablets/capsules
  • Servo upgrade kit (replace driver board) to convert into servo modular counting machine
  • Anti-static ion bar for static elimination of plastic bottles and tablets
  • Dust extraction system for powder and coating dust collection
  • Bulk product pre-feeder with hopper level sensor and tower alarm light
  • Custom discharge chute & bottle guide for special bottle neck sizes
  • Safety enclosed 304/316L stainless steel guarding for cleanroom
  • Audible & visual stack/jam alarm unit
  • Quick-change vibratory pan sets for different tablet/capsule specifications
  • Bottle presence & inverted bottle detection sensor
  • 21 CFR Part 11 compliant software package (upon request)
  • IQ/OQ validation documentation

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