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Features & Benefits
This equipment is used for counting and filling various tablets, capsules, and pills, with a particle diameter range of 3–22 mm.
The counting head is independently developed and manufactured with proprietary intellectual property. It adopts a matrix structure with 4 emitting and 8 receiving groups, providing full coverage with no blind spots and 100% counting accuracy.
The counting head control board uses German Infineon microcontroller chips, offering powerful big-data processing capability.
Three-stage vibrating pans, each with an independent vibrator driven by a DC control system; the vibration frequency of each stage can be adjusted individually.
The material gate uses German Festo air cylinders to drive a linear gate, ensuring high speed and a filling accuracy of up to 99.99%.
Three bottling modes are available—normal mode, two-stage buffer mode, and zero-buffer mode—selectable according to different material conditions to improve bottling speed.
Adapts to bottle types of different heights; the overall machine height can be adjusted automatically.
Counting and filling can be performed in both static and vibratory discharge modes.
The touch screen can be upgraded to a Windows industrial PC; after the upgrade it supports electronic batch records.
Optional cylinder status monitoring: an alarm is triggered when the gate cylinder operates abnormally, and non-conforming products are rejected.
Optional static precision weighing system performs tare weighing for each bottle. This system uses imported weighing modules with an accuracy of 0.01 g.
Optional AI fragment-detection system detects pharmaceutical defects.
Can be upgraded to a servo modular counting machine by replacing the driver board.
Application
The Modular Counting Machine is an automatic granular counting unit for bottling lines. It accurately counts tablets, capsules, softgels, gummies and small granular products, then dispenses the pre-set quantity into empty bottles.
Adopting a modular design, it allows flexible configuration of counting heads to match different output requirements. It can be connected after unscramblers and paired with capping, desiccant inserting, labeling and bottle coding machines.
Widely used in pharmaceutical, nutraceutical, health food, confectionery and fine chemical industries. Suitable for multi-product, frequent batch changeover production.
The machine meets GMP standards for clean packaging workshops.
Specitications
|
Max. production speed |
300 bottles/min |
|
Applicable bottle types |
Outer diameter (25–100 mm) |
|
Applicable bottle height |
45–200 mm |
|
Power supply |
AC220V 50/60Hz |
|
Power |
2.5 kW |
|
Air pressure |
0.5–0.7 MPa |
|
Air consumption |
100 L/min clean air |
|
Weight |
Approx. 660 kg |
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